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Manual color separation for screen printing, sublimation, film output, and heat transfer

Stop losing time to rejected film positives and poor registration. We manually color-separate every vector file with spot channels, correct halftone angles, and Pantone formulas for screen printing. Works with plastisol, discharge, and sublimation. From $10, delivered in 2–8 hours. No auto-separation.

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Professional vector art conversion service

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4.7/5

Film-Ready Screen Print Vector Files, Production Proven

Every screen printing and sublimation vector file we create is engineered for commercial apparel decoration, with true spot-color separations—not just vector conversions. Files include individual channels with correct halftone angles, trapping tolerances, and Pantone ink specs that output to film positives without extra prep. Our specialists match mesh count, LPI, and substrate to ensure clean registration, strong ink coverage, prevent moiré, and support plastisol, water-based, discharge, and dye sublimation.

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Spot Color Channel Separation

Screen printing needs each ink color separated into its own spot color channel for film. We manually split your art into Pantone spot colors, add trapping to avoid press gaps, and label channels with Pantone numbers for accurate ink mixing.

Halftone Screen Optimization

Photos and gradients need halftone screens with the right line counts and angles to avoid moiré. We use proper 45° CMYK channel offsets and set LPI based on mesh count and substrate. Halftones are created as vectors for sharp film output at any resolution.

Sublimation Transfer Compatibility

Dye sublimation transfers need full CMYK profiles and ICC color management for polyester. We create vector art with proper color density, organize elements for weeding/placement, and export files compatible with Sawgrass, Epson, and Ricoh workflows.

Underbase White Separation

To print vibrant colors on dark garments, we first add a white underbase to block the fabric color. We calculate the right white ink coverage based on opacity needs and garment darkness, then provide it as a spot color channel that prints before the color layers.

Screen Print Separation: Manual vs Auto-Separation

Feature	Auto-Separation Software	Our Manual Separation Service
Spot Color Accuracy	Generic color reduction creates registration issues	Manual Pantone matching with proper trapping calculations
Halftone Quality	Fixed LPI and angles cause moiré patterns	Custom LPI based on your mesh count and substrate type
Underbase White Layer	No white separation or incorrect coverage	Calculated white underbase for optimal color vibrancy on dark garments
Film Output Ready	Requires cleanup and layer reorganization	Direct export to positive film with no additional preparation
Trapping Between Colors	No trapping or overlapping colors create gaps	Proper overlap calculated between adjacent colors for perfect registration
Price	$50-200 per design with poor results	From $10 with production-tested quality

Auto tools are fast, but manual service ensures print-ready accuracy.

Manually separated screen printing vector art with proper trapping, optimized screen angles, and Pantone ink matching for clean garment print output

Before

After

Manual Color Separation vs Software Auto-Separation

Guaranteed no digitizing may look easy now, but it often compromises on quality. Manual tracing delivers clean stitch paths, accurate reliability and production-ready results, making it the preferred choice for any shop that runs production. Every file we trace is built anchor point by anchor point in Adobe Illustrator. No auto-trace. Clean bezier curves. Production-ready paths.

✓Manual Spot Color Separation: Each ink channel isolated with proper trapping and Pantone specification
✓Optimized Halftone Angles: 45-degree CMYK offset and correct LPI for your mesh count and substrate
✓Film Output Ready: Direct export to positive film with no additional artwork preparation required
✓Universal RIP Compatibility: Works with AccuRIP, FilmMaker, FastRIP and all screen print software

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4 Steps to Film-Ready Screen Print Vector Files

A professional workflow for delivering color-separated vector artwork that outputs directly to film positives. Every order follows these four steps from initial upload to final separated file download.

Upload Design and Specify Print Details

2 minutes

Upload your artwork through our secure portal, then share your substrate (cotton, polyester, blends), ink system (plastisol, water-based, discharge), color count, and mesh count if known. This guides separations and halftone optimization for your print conditions.

Manual Tracing and Spot Color Separation

2-3 hrs

Our separation specialists recreate your artwork in Adobe Illustrator with precise anchor points. We assign each color to its own Pantone spot channel, calculate proper trapping overlaps, and convert gradients/photos to halftone screens with the right LPI and angles for your mesh count.

Film Output and Registration Testing

30-60 min

Before delivery, we test each color separation to confirm trapping alignment, halftone angles, and spot color naming. We also check for missing fonts, linked images, incorrect color modes, overlapping channels, and clean registration.

Download Separated Vector Files

Final delivery

Get separate AI, EPS, and PDF vector files with organized, named spot color channels and Pantone ink specs for print accuracy. Includes individual channels for film output, plus free unlimited revisions after test prints.

Manual Vector Artwork Built for Sharp Film Output and Clean Transfers

Perfect for plastisol printing, sublimation, heat transfers, and bulk apparel production.

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Questions? Call us: +1 716 309 2066 · Fast 1 to 2 hour delivery · 100% manual vector conversion

Need to talk to us first? +1 716 309 2066 • +1 815 664 3282

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Real embroidery shops sharing their honest experience. No scripts. No actors. Just real results from verified clients across the USA, Canada, and UK.

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Real Results, Real Feedback: Our Client Stories

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100% Manual Digitizing – Real Client Review

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Best Embroidery Digitizing Service in the USA

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Frequently Asked Questions

Everything you need to know about our embroidery digitizing service, pricing, file formats, turnaround times and revision policy.

How many colors can you separate for screen printing?

We separate designs from single-color spot printing to unlimited color process printing based on your requirements. Most common requests are 1 to 4 spot colors, 4-color CMYK process for photographic designs, and simulated process separations with 6 to 12 colors for complex artwork.

Do you provide underbase white separation for dark garments?

Yes, underbase white separation is included at no extra charge. We calculate proper white ink coverage based on opacity, ink type, and substrate darkness. The white underbase is delivered as a dedicated spot color channel that prints first in your screen sequence.

What halftone LPI should I request for my mesh count?

General rule: divide your mesh count by 4 to get maximum LPI. Example: 156 mesh supports ~39 LPI. We typically recommend 35 LPI for 110 mesh, 45 LPI for 156 mesh, and 55 LPI for 230 mesh screens.

How much does screen print color separation cost?

Single-color designs start at $10. 2 to 4 color separations range from $15 to $30. Complex simulated process separations with 6+ colors range from $35 to $75 depending on detail level.

Can you match specific Pantone colors for ink mixing?

Yes, we assign precise Pantone PMS values to every spot color based on your requirements. You can provide brand Pantone codes and we will match them accurately in the separation file.

Will your separated files work with my RIP software?

Yes, our files are tested in AccuRIP, FilmMaker, FastRIP and other major systems to ensure correct spot color recognition, halftone rendering, and film output compatibility.

Manual color separation for screen printing, sublimation, film output, and heat transfer

Film-Ready Screen Print Vector Files, Production Proven

Order File Now

Feature

Auto-Separation Software

Our Manual Separation Service

Spot Color Accuracy

Generic color reduction creates registration issues

Manual Pantone matching with proper trapping calculations

Halftone Quality

Fixed LPI and angles cause moiré patterns

Custom LPI based on your mesh count and substrate type

Underbase White Layer

No white separation or incorrect coverage

Calculated white underbase for optimal color vibrancy on dark garments

Film Output Ready

Requires cleanup and layer reorganization

Direct export to positive film with no additional preparation

Trapping Between Colors

No trapping or overlapping colors create gaps

Proper overlap calculated between adjacent colors for perfect registration

Price

$50-200 per design with poor results

From $10 with production-tested quality

Manual Color Separation vs Software Auto-Separation

✓Manual Spot Color Separation: Each ink channel isolated with proper trapping and Pantone specification

✓Optimized Halftone Angles: 45-degree CMYK offset and correct LPI for your mesh count and substrate

✓Film Output Ready: Direct export to positive film with no additional artwork preparation required

✓Universal RIP Compatibility: Works with AccuRIP, FilmMaker, FastRIP and all screen print software

Convert Your File To Vector Now

Brenda Warner

Verified

Quick response. Excellent quality files. Reasonable rates.

I've been very satisfied with…

I've been very satisfied with everything I've ever had done. Convenient, easy to use website makes it even better.

MsNform

Chris Ashdown

Great personal service. Quick, reliable quality work. A very customer oriented operation. Thank you!

They strive hard to please

They strive hard to please, their customers. Very reasonable priced also. That is who I use when I need something done, thank you much, Paula

Paula Rudolph

Desiree Manjarrez

It is very simple to make edit requests. Thank you

GREAT COMPANY TO WORK WITH

GREAT COMPANY TO WORK WITH. EFFICIENT, QUICK AND VERY PROFESSIONAL.

nicholas tolentine

Sonya Mohamed

Great communication. Easy and transparent process. Super quick too! We used Sassy Digitizing to help get some image files converted for an event t-shirt. End result was perfect. Definitely recommend to others.

Jack's Creature Club

From the beginning of my project til the end, John was extremely responsive and customized all my images perfectly. I will use Sassydigitizing for all my custom work in the future. They are professional and timely.

Cheryl Jokich

I've been working with Sassy for almost a year now. There service and quality of work is top notch!!

Excellent customer service

MSP Embroidery and More have used Sassy Digitizing for over two years. They provide top notch service as reasonably priced. They are always willing to go over and above the call of duty to assist us. They are also very accommodating. I highly recommend them and will continue using them. Thank you Sassy

Marshalle Peay

A CUBED

Great files and quick turnaround time.

They always do a great job!

They always do a great job and are super easy to work with. Always willing to make quick fixes if needed as well. Highly recommend!

Keli Casey

Andrew Smith

Quick and easy, very painless. I will be using this service from now on.

I love Sassy Digitizing

I love Sassy Digitizing! They give professional, prompt service. They cater to their customers to provide them with the best service possible!

Dawn Bradley

Very fast response time and I'm happy

Very fast response time and I'm happy with the result. Just make sure you know exactly what you want and be very clear with images, color codes etc 🙌🏼 Will use again for sure!

Chris Law

Manual color separation for screen printing, sublimation, film output, and heat transfer

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